Automatic Single Head Vial Cap Sealing Machine

Automatic Single Head Vial PP/Flip-Off Capping Machine Model: LI-VCS 1 is suitable for Round Vials with maximum speed of 40 Vials per minute. Single Head Vial Capping Machine specially designed in Stainless Steel finish including machine mild steel frame structure with stainless steel cladding/ Enclosures.
Single Head Vial Capping Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain/ Flip-Off Cap with the help of change parts. Vial Capping Machine is suitable for application in Pharmaceutical industries having lower production requirement with automatic online operation.

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Special Features of Automatic Single Head Vial Cap Sealing Machine

No Vial - No Cap System
No Cap - Machine Stop System
Machine construction in Stainless Steel Finish
Cap Feeder with Variable Speed System for feeding control of caps.
Hopper can be completely dis-mental for easy cleaning
Various safety features including Clutch system to avoid Vial Breakage
Single Drive synchronizing operation of Conveyor and Star Wheel
Minimum Change over time

Technical Specification of Automatic Single Head Vial Cap Sealing Machine:

Model No.	LI-VCS 1
Vial Diameter	Up to 45mm*
Vial Height	75mm* Maximum
Aluminium / Flip-Off Cap Size	Applicable for 13mm, 20mm, 32mm or 38mm*
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power	1.0 H.P
Conveyor Height	815-850 mm
Overall Dimensions	1510 mm (L) x 745 mm (W) x 1810mm (H)
Speed	Max. 50 Vials per minute depending on Vial and Cap Size

* Specification can be changed as per customer’s requirements

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Faq's

It is a fully automatic machine that crimps and seals aluminium flip-off or plain caps onto glass vials in a continuous online operation — making it an essential piece of equipment for pharmaceutical injectable lines, Ayurvedic vial packaging, and premium cosmetic vial sealing.

Duly stoppered vials are continuously fed from the conveyor of the filling machine to the flat conveyor belt of the sealing machine, move through the infeed worm for correct spacing, and are transferred to the infeed star wheel — where aluminium caps from the vibratory bowl are automatically oriented and picked up by each vial before entering the sealing turret for crimping.

The machine is suitable for round vials with a maximum speed of 40 vials per minute Lodha Pharma — making it the ideal choice for small to mid-scale pharmaceutical, Ayurvedic injectable, and cosmetic vial sealing operations that demand consistent quality without high-volume output pressure.

The machine is suitable for various sizes of vials as well as plain and flip-off caps with the help of change parts Lodha Pharma — offering excellent versatility for pharma injectable manufacturers, Ayurvedic vial products, and cosmetic premium packaging lines using different aluminium cap styles.

Yes, the Single Head Vial Cap Sealing Machine is specially designed in stainless steel finish, including a mild steel frame structure with stainless steel cladding and enclosures Lodha Pharma — fully meeting cGMP standards required by WHO-GMP, USFDA, and EU-GMP inspected pharmaceutical and Ayurvedic manufacturing facilities.

The machine is equipped with a "No Stopper on Vial Before Sealing – Machine Stop" system Chitramechtech — an essential safety feature that prevents any unsealed or improperly stoppered vial from passing through, protecting product integrity in sterile pharmaceutical and injectable Ayurvedic formulation lines.

A photo sensing device stops the machine automatically in the event there is no aluminium cap in the delivery chute Adinathpharmamachinery — preventing vials from passing through uncapped and ensuring uninterrupted quality control on the pharmaceutical or Ayurvedic production floor.

The Single Head Vial Cap Sealing Machine is equipped with a vibratory bowl feeder for continuous feeding of caps for online operation on any liquid or powder filling line Lodha Pharma — automatically orienting caps in the correct direction before they are picked up by vials, eliminating the need for any manual cap placement.

Absolutely — Ayurvedic manufacturers producing sterile herbal injectable formulations in glass vials can rely on this machine for precise, contamination-free aluminium cap sealing that meets the hygiene and GMP compliance standards required for Ayurvedic injectable product licensing.

Yes, cosmetic brands producing premium serums, ampoule-based skincare actives, hair growth treatments, and cosmeceutical vial products can use this machine for professional-grade aluminium cap sealing — giving their products a tamper-evident, high-end packaging finish.

Spring-loaded free-spinning sealing rollers eliminate any damage to aluminium caps and also allow greater flexibility of variation in the container neck diameter Chitramechtech — ensuring every cap is sealed perfectly without dents, deformations, or cosmetic defects that could affect product presentation or sterility.

Sealing pressure can be varied to suit different gauges and sizes of aluminium caps Chitramechtech — giving pharma, Ayurvedic, and cosmetic manufacturers the flexibility to run multiple product SKUs with different vial and cap combinations on the same machine with minimal adjustments.

A single motor synchronizes the conveyor, star wheel, and platform turret, and speed can be varied by the speed pot on the operating panel, with a variable AC frequency drive for precise speed adjustment Chitramechtech — allowing operators to fine-tune output speed as per production batch requirements.

A special clutch device is incorporated on the infeed worm and star wheel system for stoppage of the machine in the event a vial is overturned or over diameter Adinathpharmamachinery — protecting both the vials and the machine from damage during high-speed continuous operation on pharmaceutical and Ayurvedic lines.

The hopper can be completely dismantled for easy cleaning Lodha Pharma — a critical requirement for pharma and Ayurvedic manufacturers who frequently switch between different injectable formulations or cosmetic vial products and need rapid, thorough cleaning to prevent cross-contamination.

Yes, the Vial Cap Sealing Machine can be attached to a vial filling machine and a vial labelling machine to become part of a complete system of a sterile vial filling line Harsiddhengineering — helping pharma, Ayurvedic, and cosmetic manufacturers build a fully automated end-to-end vial packaging line.

Yes, a digital counter is provided for counting the number of sealed vials Chitramechtech — enabling production supervisors in pharmaceutical, Ayurvedic, and cosmetic manufacturing plants to accurately monitor batch output, maintain production records, and meet regulatory documentation requirements.

Laminar Air Flow can be offered optionally for sterile Class 100 filling Prismpharmamachinery — a highly valuable add-on for pharmaceutical injectable manufacturers and Ayurvedic sterile product producers who need to maintain an aseptic environment during vial capping operations.

Power voltage can be adjusted as per the customer's domestic power voltage requirements Harsiddhengineering — making Lodha Pharma's Single Head Vial Cap Sealing Machine suitable not only for Indian pharma and Ayurvedic manufacturers but also for export-oriented companies and international buyers across different markets.

Lodha Pharma designs and manufactures a complete range of pharmaceutical packaging machines including vial cap sealing machines Lodha Pharma — backed by decades of industry expertise, cGMP-compliant engineering, robust stainless steel construction, and dedicated after-sales support that makes them the trusted partner for pharma, Ayurvedic, and cosmetic vial packaging lines across India and globally.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

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We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

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The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

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Automatic Single Head Vial Cap Sealing Machine