Vial Filling Machine - Automatic Vial Powder Filling Machine

Vial Powder Filling Machine

Automatic Vial Powder Filling Machine - Vial Filler

Automatic Vial Powder Filling Machine, Model: LI-PVF 4 is suitable for round glass Vials with maximum speed of 120 Vials per minute. It is constructed as per cGMP standards in stainless finish including machine frame structure. To match the speed of incoming and outgoing vials, it has a built in turn tables at infeed and out feed with individual drive. Parts that come in contact with powders are specially made from SS316 materials. The Vial Filling Machine Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in glass Vials, with on-line Vibrator type Rubber Stoppering system, the stopper inserting system operates in a continuous mode with synchronized speed of machine. To match the customer's requirements customized Vial Filling Machine come in different options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System

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Special Features of Vial Filling Machine:

  • No Vial - No Fill System
  • All contact parts made of SS316 material
  • Vial Filler Machine construction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder
  • Hopper can be completely dismantle for easy cleaning
  • Less wastage of powder
  • Less adjustment of Doctor Blade and Wiper Blade saves time
  • Less change over for Well Agitator and Powder Hopper
  • Accuracy in filling +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System
  • Multiple dosing system
  • Inbuilt Turn Tables with Separate Drive for speed control
  • Safety features like Clutch system for Vial Breakage
  • Machine Bottom with minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty mounting system for Powder Wheel for trouble free operation

Technical Specification of Vial Filler

Model No. LI-PVF 4
Vial Diameter 25mm to 38mm
Vial Height 75mm Maximum
Rubber Stopper Diameter 20mm
Filling Range 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 30% Rh required on machine to be arrange by customer
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 2.0 H.P.
Compressed Air Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height 815-940 mm
Overall Dimensions 2800 mm (L) x 840 mm (W) x 1675 mm
Production Output Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system
* Specification can be changed as per customers’ requirements

« Semi Automatic Injectable Powder Filling Machine
Injectable Powder Filling With Rubber Stoppering Machine »

Faq's

An Automated Vial Powder Filling / Stoppering Machine is a highly efficient machine designed to fill and stopper vials for pharmaceutical products — its speed can be adjusted for varying dosages and is ideal for filling sterile powders Lodhapharma — making it the cornerstone production equipment for any pharma, Ayurvedic, or cosmetic manufacturer that packages dry powder formulations in glass vials at commercial scale.

The Automatic Vial Powder Filling Machine Model LI-PVF 4 from Lodha International LLP is an efficient solution for filling round glass vials at speeds of up to 120 vials per minute Lodha Pharma — delivering the high-throughput production capacity that growing pharma, Ayurvedic dry powder formulation units, and cosmetic vial packaging lines need to meet commercial demand without compromising fill accuracy or cGMP compliance.

It is equipped with a Single Head, Single Track Eight Port Powder wheel that operates using vacuum and air systems, filling powder with precision and minimal wastage Lodha Pharma — and each port is equipped with a piston located behind a vacuum plate — the vacuum plate is connected to the powder wheel by back spring pressure — during vacuum, the powder wheel is sucked into a port and closed by a doctor blade which can be adjusted from outside the machine Lodhapharma — delivering consistently accurate, adjustable powder doses in every single vial.

With an on-line vibrator type rubber stoppering system, the stopper inserting system operates in a continuous mode with synchronized speed of the machine Lodha Pharma — ensuring that every powder-filled vial is immediately and precisely stoppering in a single continuous automated operation, eliminating any gap between filling and sealing that could introduce contamination into sterile pharma, Ayurvedic, or cosmetic powder vial products.

The Automatic Vial Powder Filling Machine Model LI-PVF 4 is suitable for round glass vials Lodha Pharma — the most universally used container format across pharma antibiotic powder injectables, Ayurvedic dry herbal powder formulations, and cosmetic active ingredient vials — and with customization options available, manufacturers can configure the machine to handle their specific vial dimensions and neck sizes.

Built with stainless steel and adhering to cGMP standards, the machine features infeed and outfeed turntables to handle the speed of the vials easily — the components that interact with the powder are made from SS316 materials, confirming product safety and quality Lodha Pharma — making it fully compliant with WHO-GMP, US FDA, and CDSCO manufacturing standards for pharma injectable powder, Ayurvedic sterile powder, and cosmetic vial production facilities.

Parts that come in contact with powders are specially made from SS316 materials Lodha Pharma — SS316 is the pharmaceutical gold standard for powder contact parts, offering superior corrosion resistance, zero interaction with active pharmaceutical ingredients or Ayurvedic herbal powders, easy sterilization through autoclaving, and full compliance with cGMP and US FDA material standards for injectable-grade powder filling applications.

To match the speed of incoming and outgoing vials, the machine has a built-in turntable at infeed and outfeed with individual drive Lodha Pharma — these independently driven turntables ensure smooth, continuous vial flow into and out of the powder filling station, eliminating bottlenecks, reducing vial toppling, and enabling seamless integration into complete automated vial filling lines at pharma, Ayurvedic, and cosmetic manufacturing facilities.

To match the customer's requirements, customized vial filling machines come in different options like Single Track Double Powder Wheel, Double Track Double Powder Wheel Lodha Pharma — and Lodha also offers Injectable Powder Filling with Rubber Stoppering Machine, High Speed Powder Filling with Rubber Stoppering Machine, Rotary Dry Syrup Powder Filling and Rubber Stoppering Machine, Double Head Injectable Powder Filling Rubber Stoppering Machine Lodha Pharma — covering every production volume requirement from small Ayurvedic batches to large-scale pharma injectable powder lines.

The Semi-Automatic Injectable Powder Filling Machine features a "No Vial – No Fill" system that prevents product wastage Lodha Pharma — and this critical safety feature is standard across Lodha Pharma's vial powder filling range — automatically halting the fill cycle when a vial is absent from the filling station, preventing costly powder wastage, nozzle clogging, and contamination of adjacent vials on the production line.

All contact parts of the machine are easy to remove for mandatory autoclaving Lodhapharma — this quick-release contact part design significantly reduces inter-batch cleaning and sterilization time for pharma, Ayurvedic, and cosmetic manufacturers who run multiple powder formulations on the same line — keeping your production schedules on track while maintaining the stringent hygiene standards required for sterile powder vial manufacturing.

The machine is equipped with a pair of mechanical agitators to agitate the powder Lodhapharma — this dual agitator system continuously breaks up any powder bridging or compaction in the hopper, ensuring a consistent, free-flowing powder supply to the filling wheel at all times — critical for maintaining fill weight accuracy when processing Ayurvedic herbal powders, pharma antibiotic powders, or cosmetic active powders that tend to clump or compact during production.

The machine's high-performance design is ideal for filling antibiotics and other highly potent drugs — its production output can process thousands of vials per hour Lodhapharma — and with SS316 powder contact parts, easy autoclaving, continuous-mode rubber stoppering, and cGMP-compliant construction, it meets all the material and process requirements for filling regulated pharma injectable powders including antibiotics, antifungals, and other sterile injectable formulations.

Absolutely. The machine's adjustable powder wheel, dual mechanical agitators, vacuum-and-air filling system, and SS316 contact parts make it fully capable of handling dry Ayurvedic herbal powders — whether it's standardized plant extracts, spray-dried herbal concentrates, or Ayurvedic churna formulations — with consistent fill accuracy and cGMP-compliant hygiene standards required for commercial Ayurvedic vial powder production.

The machines feature a digital counter to count production output Lodhapharma — this real-time production counter gives pharma, Ayurvedic, and cosmetic production managers instant visibility into vials filled per shift, batch completion progress, and overall equipment efficiency — enabling accurate batch record documentation, production planning, and regulatory compliance reporting without manual counting or estimation errors.

All motors are provided with appropriate contractors and overload protection relays Lodhapharma — and the machine also has a safety guard that protects the motor and the conveyor gearbox Lodha Pharma — ensuring the machine's drive components are fully protected from electrical overloads, powder ingress, and mechanical shock — maximizing machine uptime, reducing maintenance costs, and extending the operational lifespan of your vial powder filling investment.

Lodha International LLP offers a wide array of high-performance powder filling machines designed to meet the needs of multiple industries such as pharmaceuticals, food, cosmetics, chemicals, and agriculture Lodha Pharma — making the LI-PVF 4 equally suitable for cosmetic brands filling pressed powder actives, collagen powder vials, vitamin C powder ampoules, and other high-value dry cosmetic ingredient formulations that require precise, contamination-free vial filling and immediate rubber stoppering.

Lodha has been trusted by the pharmaceutical industry for over 25 years to securely and quickly process their vials — some of the most important and expensive medicinal liquids and powders are processed by their clients — their cutting-edge vial filling equipment is cGMP compliant and is designed for use in sterile environments Lodha Pharma — giving Indian and international pharma, Ayurvedic, and cosmetic manufacturers the confidence of partnering with one of India's most experienced vial filling machine manufacturers.

Lodha offers experienced partnership for liquid and powder vial processing, from individual machines to whole lines that handle everything from sterile media preparation through filling, closure, freeze-drying, and inspection Lodha Pharma — meaning the Automatic Vial Powder Filling Machine can be seamlessly integrated with Lodha's vial washing machines, depyrogenation tunnels, cap sealing machines, and inspection systems to create a complete end-to-end automated vial production line for your pharma, Ayurvedic, or cosmetic facility.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

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