Semi Automatic Capsule Counting Machine

Semi-Automatic Single Disc Capsule Counting Machine is compact highly efficient and cost-effective machine model/ It can easily count and pack capsules & tablets of any size. The design of the Machine is ergonomic, easy to handle and maintain for operators. The trouble-free operations and accurate results manufacturer of semi-automatic capsule counting machines help in maintaining GMP standards.

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Salient Features:

Each disc is custom designed and manufactured to meet customer’s needs.
The machine is provided with adjustable filler which can be elevated from 20 to 25 degrees, to facilitate entry of the products into the disc holes.
The machine is fitted with superior quality delivery chutes which direct the product from the counting disc into the stainless-steel filler tubes of various sizes, to suit different containers, suitable to work on 3 phase ac, 1 HP motor, 1440 rpm with variable speed drive.
The entire machine is mounted on MS body.
Simple operation, only one operator required, and operating training can be done in 10 min.
The machine is provided with one countable type disc.
G.M.P. model: M.S. body of the machine cladded with SS sheet”.

Technical Specification

Contact Parts : Stainless Steel 316
Power consumptions : 0.75 KW / 1 H.P.
Air Consumption : 40 Litre/minute@ 6 bar pr.
Power supply :A.C. 3 Phase440 V, 50 Hz Motor-1440rpm
Packing Case Dimension : 1981 (L) X 1219 (W) 1016 (H) mm
Net Weight : 290 Kg.
Gross Weight : 425 Kg.

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Faq's

It is a partially automated pharmaceutical packaging machine that mechanically counts a pre-set number of capsules, tablets, or softgels and dispenses them into bottles with minimal operator assistance — offering small and medium-scale pharmaceutical, Ayurvedic, and nutraceutical manufacturers an affordable, accurate, and efficient alternative to fully manual capsule counting methods.

In a semi automatic capsule counting machine, the operator manually places and removes bottles at the counting station while the machine mechanically handles the counting and dispensing functions — whereas a fully automatic machine handles bottle feeding, counting, filling, and conveying entirely without manual operator involvement, making it faster but significantly more expensive.

Small and medium-scale pharmaceutical and Ayurvedic companies prefer semi automatic capsule counting machines because they deliver a major accuracy improvement over manual hand counting — eliminating costly miscounts — while keeping the initial equipment investment well within budget constraints for growing pharma and herbal product manufacturers.

Yes, Ayurvedic manufacturers packaging herbal capsule products — ashwagandha, triphala, giloy, and proprietary multi-herb formulations — into retail bottles of 30, 60, or 90 capsule counts use semi automatic counting machines to achieve accurate, consistent bottle filling while maintaining the production flexibility needed for multi-SKU Ayurvedic product portfolios.

Absolutely — nutraceutical and cosmetic supplement brands packaging beauty vitamins, collagen capsules, probiotic supplements, and wellness formulations into retail bottles use semi automatic capsule counting machines to eliminate hand-counting errors, improve packaging line speed, and deliver professionally counted and packaged products that build consumer trust and brand credibility.

The machine counts and dispenses hard gelatin capsules, HPMC vegetarian capsules, soft gelatin capsules, uncoated tablets, film-coated tablets, sugar-coated tablets, and softgels — making it a versatile counting solution for the complete range of oral solid dosage forms produced by pharmaceutical, Ayurvedic, and nutraceutical manufacturers.

The machine uses infrared photoelectric sensors positioned across multiple counting channels that detect each individual capsule or tablet as it passes through — electronically counting every unit and automatically stopping dispensing when the pre-set target count is reached, eliminating the human counting errors inherent in manual bottle filling methods.

Depending on the model, number of counting channels, and capsule size, an experienced operator working with a semi automatic counter can complete 10 to 40 bottles per minute — providing a significant speed improvement over manual counting while delivering the count accuracy required for pharmaceutical and Ayurvedic regulatory compliance.

The machine accommodates standard pharmaceutical and nutraceutical HDPE, PET, and glass bottles ranging from 30 cc to 500 cc in capacity — covering the most common retail packaging formats used across Indian and export pharmaceutical, Ayurvedic, and nutraceutical consumer product markets.

Yes, it is manufactured with GMP-compliant SS 316 product contact surfaces, enclosed counting channels, and smooth stainless steel construction — meeting WHO-GMP, Schedule M, and AYUSH regulatory material and hygiene standards for licensed pharmaceutical and Ayurvedic bottle packaging operations across India.

Yes, the machine's digital count preset system allows operators to quickly program different target counts — such as 10, 30, 60, 90, or 120 capsules per bottle — for different product SKUs without any mechanical adjustments.

The machine uses carefully sized counting channel apertures, calibrated sensor spacing, and smooth product contact surfaces that gently guide soft gelatin capsules through the counting station — preventing capsule deformation and sticking.

Advanced semi automatic models include electronic count verification and alerts that notify the operator of discrepancies, with some models featuring automatic divert mechanisms.

It reduces manual labor, prevents over-count losses, minimizes recalls, and significantly increases bottles filled per shift.

Yes, it features a simple digital preset panel and intuitive bottle positioning suitable for trained packaging workers.

Removable counting channels and stainless steel surfaces allow quick disassembly and cleaning between product batches.

It operates on standard 220V single-phase power with no compressed air requirement.

When production consistently exceeds 5,000–10,000 bottles per shift or integration into high-speed packaging lines becomes necessary.

Yes, installation, operator training, spare parts, and AMC support are provided.

Contact Lodha Pharma with your product type, bottle size, count requirements, and production details for a customized quotation and demo.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Semi Automatic Capsule Counting Machine